First of all its important to realise that there are basically two types of shawls:
1. Kanikar (also called: Kani)
This shawl has a design that is woven into the pattern
2. Amlikar (also called: amli)
This shawl is woven without the design in it. The design can be embroidered in a later stage.
The traditional production process can roughly be described in 12 steps:
- The shaving of the goat to harvest and collect the wool
- To seperate the collected wool from outer hairs and inner hairs
- To segretate the hairs based on the length (between 40 to 90 centimeters)
- Selection of the best quality hairs
- Those hairs will be washed in natural river water
- The hairs are pulled apart to make them loose
- The hairs are washed again with ricewater (to gain strength)
- Than the hairs will go through a spinning process, so that long strengths will form. These long hairs will be used for the weaving
- The hairs will be dyed. This used to be with natural pigments. Even in the 15th century the people were already able to create more than 300 different colours.
- The yarn is being dryed and prepared for the weaving
- First the vertical weaving is done, after which a charcoal design is drawn upon the fabric
- The weavers will weave the horizontal yarns, depending on the design